Lukas Weber
Mechanical Design Engineer
Summary
Mechanical engineer with seven years in product design and manufacturing support. Redesigned a gearbox housing that cut material cost 18% while holding the same fatigue life, verified by FEA and bench testing. Work daily in SolidWorks and spend a good share of my time on the shop floor, which is where most of my design improvements start.
Work Experience
Mechanical Design Engineer · Automotive component manufacturer
October 2020 – PresentStuttgart, Germany
- Redesigned a gearbox housing to cut material cost 18% while holding fatigue life, verified by FEA and bench test.
- Reduced assembly time on a high-volume component by 26% through a design-for-assembly review.
- Led the investigation into a field failure affecting 4,000 units and delivered the corrective design.
- Introduced tolerance stack analysis to design review, cutting first-article rejections by roughly half.
Graduate Mechanical Engineer · Industrial equipment maker
January 2018 – September 2020Hanover, Germany
- Produced detailed drawings and models for a range of machined and fabricated parts.
- Built test rigs used to validate three new product variants.
- Worked alongside production to design fixtures that removed a recurring alignment fault.
Education
MSc, Mechanical Engineering
October 2013 – September 2017Technical University of Munich
Skills
Technical
3D modelling (SolidWorks, Creo), Finite element analysis, GD&T and tolerance stacks, Material selection, Manufacturing process selection, Design for manufacture and assembly, Thermal and fatigue analysis, Test rig design
Soft skills
Working with machinists and technicians, Design review facilitation, Supplier communication, Structured problem solving
Tools
SolidWorks, Ansys, Creo, AutoCAD, MATLAB
Certifications
- SolidWorks Certified Professional (CSWP)
- Ansys Mechanical certification
- Lean Six Sigma Green Belt
Languages
Interests
Restoring motorcycles, 3D printing, climbing